Industrial factories are highly favored for their cost-saving benefits and efficient use of space. As a result, more types of industrial factories have emerged to meet specific needs. Currently, there are 7 popular types of industrial factories. Join KTG Industrial to explore the features and advantages of each in this article.
What is an Industrial Factory?
An industrial factory is a facility for manufacturing, processing, and storing goods. During construction, attention must be paid to everything from selecting materials, creating a solid foundation, and building steel frames, walls, and technical systems, to inspection, acceptance, and project completion.
Popular types of factories include pre-engineered steel factories, factories categorized by function, height, integrated ecosystems, office-combined factories, dual factories, and modern factories.
Top 7 Popular Types of Industrial Factories
Pre-Engineered Steel Factories
Pre-engineered steel factories are structures built from primary components such as columns, trusses, braces, and secondary components like purlins and roof panels.
This type of factory offers outstanding advantages: lightweight, fast construction, cost efficiency, easy scalability for expanded areas, and wide applicability in projects such as industrial factories, supermarkets, residential buildings, and shopping centers.
Pre-Engineered Steel Factories Optimize Costs and Space
However, pre-engineered steel factories also have drawbacks, such as poor fire resistance, susceptibility to corrosion in hot and humid environments, lower durability compared to concrete structures, and high maintenance costs. These limitations have been addressed with advanced technologies such as anti-corrosion coatings and fire-resistant paints. Another limitation lies in the design aspect, as it is challenging to create complex details or unique designs.
Factories by Function
Factories by function can be categorized into two types:
- Factories without Offices:
These are specialized for production purposes and do not include administrative spaces.
They are suitable for various industries such as consumer goods manufacturing, metal processing, food processing, and many others.
- Factories with Offices:
This type divides the factory into two areas: an office space and a production area.
The advantages of this model include cost savings, flexibility, suitability for small and medium-sized enterprises, and creating an efficient working environment. It optimizes management and interaction between departments, such as between management and production units or quality control teams.
Factories by Height
In addition to categorizing factories by function, they can also be classified based on height. Standard factory height specifications:
- Clear height: 7–10 meters.
- Roof peak height: 9.8–14 meters.
- Cladding wall height: 3–4 meters from the floor.
Following these standards, factories by height are divided into two types:
- Single-Story Factories: These are common, flexible, easy to expand, and suitable for industries such as cold storage, food processing, and machinery production.
- Multi-Story Factories (2 floors or more): These are ideal for businesses with limited land area. They save costs and construction space and are suitable for light industries that do not negatively impact the environment.
Key considerations for height-based factories:
- The factory floor must be stable, heat-resistant, and easy to clean.
- The roof should be designed with appropriate slope and materials.
- The lighting system must provide at least 300 Lux and avoid shadows.
- Internal roads should be 3.5–12 meters wide to ensure smooth traffic flow.
- The security system should include cameras, anti-theft doors, and fire protection.
- The factory must also have a standard wastewater treatment system.
Eco-Integrated Factories
Eco-integrated factories are a new and highly favored trend due to their incorporation of ecological elements such as water features and greenery within the premises. These factories promote sustainable development, environmental friendliness, waste reduction, and energy regeneration. Additionally, the integration of natural elements creates a refreshing working environment for employees, enhancing productivity and overall job satisfaction.
Eco-integrated factories are a market trend.
Factories with Offices
Factories with offices help businesses save costs and utilize space efficiently. Instead of renting separate office space, businesses can establish offices within the factory, reducing expenses and facilitating communication between production and business departments. This model also enables businesses to take advantage of shared facilities such as elevators, ventilation systems, and other support services, optimizing investments.
Dual Factories
Dual factories consist of two symmetrical workshops, optimizing space and ensuring efficient operations. Their advantages include reduced transportation time, enhanced aesthetics, and easier management, making them suitable for large enterprises. However, they require extensive land and involve high construction costs.
Modern Factories
Modern factories today are intelligently designed, utilizing advanced materials and technology to save costs, reduce construction time, and optimize efficiency. Common features of modern factories include energy-saving lighting systems, effective ventilation, and energy-efficient solutions that create a safe and productive work environment. Notably, these factories can integrate office spaces or green areas, maximizing space while maintaining functionality.
Why Are Industrial Factories Popular Among Businesses?
Reasons why industrial factories are favored:
- Fast construction: Prefabricated components enable quick assembly, saving time and allowing businesses to begin operations sooner.
- High durability: Constructed from sturdy materials like steel and concrete, factories are strong, resistant to wear, and require minimal maintenance.
- Cost savings: With long service life and low repair needs, industrial factories reduce maintenance costs for businesses.
Leasing Industrial Factories: A Trusted Solution for Many Businesses
- Flexible design: Easily expandable or adjustable to meet production needs and adapt to changes in business requirements.
- Optimized space usage: Smart designs maximize usable space and reduce land rental costs.
- Ease of relocation: Factories can be dismantled and reassembled, making it convenient to change locations.
- Affordable rental costs: Industrial factories offer reasonable rental prices, ideal for small or newly established businesses.
Standards for Factory Design and Construction
The design standards for industrial factories, as outlined in TCVN 2737:2023, replace the previous standard TCVN 2737:1995, enhancing durability, safety, and efficiency for industrial projects. Key updates include:
- Foundations: Must withstand building loads and align with local geological conditions, with careful consideration of factors like subsidence and earthquakes.
- Floor height and column standards:
- Steel columns: Minimum 2.0m above the ground.
- Frame columns with wall panels: At least 0.5m above the ground.
- Reinforced concrete columns: At least 0.15m above the ground.
- Materials and floor structure: Use modern materials such as concrete and reinforced waterproof concrete with high load-bearing capacity.
- Concrete floor layers: Increased thickness of 0.15m to enhance load capacity.
- Joints and waterproofing layers: High-quality waterproof materials are required, especially in areas susceptible to groundwater or chemical exposure.
- Floor slope and drainage: Ensure an efficient drainage system for surface water, particularly in heavy rain conditions.
- Factory pavement: Pavement width and structure should facilitate maintenance and utilize durable, waterproof materials.
Industrial Factory Design Process
The process of designing industrial factories is continuously improving. Below is the common process for designing industrial factories today:
- Foundation Construction: Ensure a solid foundation with good load-bearing capacity by carrying out tasks such as excavation, pouring concrete, installing piles, and testing the durability once dried.
- Pre-fabricated Steel Frame Installation: Design and install the steel frame according to technical standards, welding and galvanizing it to ensure durability and corrosion resistance.
- Strengthening the Steel Frame: Includes creating the floor, installing the roof, and completing other parts to increase the structure’s sturdiness and sustainability.
- Finishing Factory Components: Install walls, doors, floors, ceilings, windows, and drainage systems to create a functional working environment.
- Electrical and Mechanical Systems Installation: Install electrical wiring, plumbing, ventilation systems, and necessary equipment to ensure efficient operation.
- Machinery Installation and Handover: Install equipment, test, and hand over to ensure the factory is fully operational and safe.
KTG Industrial – A Reliable Industrial Factory Rental Provider
KTG Industrial has firmly established its position in the market
KTG Industrial, managed by BKIM, is a brand collaboration between Boustead Projects (Singapore) and Khai Toan Group (Vietnam). This entity focuses on leasing industrial real estate and providing industrial real estate solutions in Vietnam, including:
Ready-Built Factories:
- Projects are located in major industrial zones in key economic areas such as Bac Ninh and Dong Nai, including expanded Yen Phong Industrial Park, Yen Phong IIC, Tam Phuoc Industrial Park, An Phuoc Industrial Park, Nhon Trach I, II, III, and Garment and Textile Parks.
- These meet international standards for quality and safety and integrate sustainable solutions such as wastewater treatment systems and solar panels.
Ready-Built Warehouses:
- Designed with modern features, they can withstand floor loads of 2-3 tons/m² and have a clear height of 9-10m.
Built-To-Suit Factories:
- A “turnkey” design and construction service, covering planning, design, quality management, and safety compliance.
- The service also supports land sourcing, budget planning, and space optimization.
KTG Industrial continuously strives to improve efficiency and quality, embracing challenges and setting ambitious goals. They apply renewable energy (solar panels on roofs) and energy-saving designs. Their modern designs enhance regional value and contribute to charity activities supporting local communities.
